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Why are Stones Used in an Electrical Substation?

Why are Stones, Pebbles, Grit and Gravel used in an a Switchyard?

In an electrical substation, there are multiple devices and equipment such as power and distribution transformerstransmission lines, Potential and Current transformersIsolators etc. are grounded. Beside the grounding in a substation, we will discuss why grit and pebbles are used in a substation and what is the reason behind doing so?

Why are Stones laid in an Electrical Substation Instead of Stones and Grass

There are multiple factors to use stones in the switchyard while designing of multiple earthing and grounding in a substation grid.

The main reason to lay gravel in the substation yard is to reduce Ground Potential Rise (GPR)  AKA Step Voltage and Touch Voltage which may be defined as follow:

  • Ground Potential Rise (GPR): The maximum electrical potential that a substation grounding grid may attain relative to a distant grounding point assumed to be at the potential of remote earth. This voltage, GPR, is equal to the maximum grid current times the grid resistance.
  • Step Voltage (Es) is defined as the maximum potential difference that exists between the feet when a fault current flows in the body.A particular case of step voltage is the Transferred voltage (Etransferred)  where a voltage is transferred into or out of the substation from or to a remote point external to the substation site. It is usual to consider a distance of one meter between the metallic structure and the point on the ground.
  • Touch Voltage (Et) can be defined as the maximum potential difference that exists between an earthed metallic structure capable of being touched by the hand and any point of the ground, when a fault current flows.

Touch, step and transferred voltages

As we know that step and touch voltage increases during the short circuit current and the resistivity of stones are considerably high as compared to other materials which can be found easily and everywhere. That’s why stones or gravel are laid in the substation to reduce the step potential and touch potential in case of maintenance or working on live equipment.

The following table shows the resistivity of different materials such as stones and sand etc.

Material Resistivity (Ωm)
Clay & Saturated Silt <100
Sandy Clay & Wet Silty Sand 100-250
Clayey Sand & Saturated Sand 250-500
Sand 500-1500
Weathered Rock 1000-2000
Gravel 1500-5000
Sound Rock 1500-10000

Reasons to Use Stones in a Substation & Electrical Switchyard

Following are the specific reasons and factors to use stones instead of other materials.  

  • There is a BIG NO to the grass as they and other weeds and tiny plants grow which makes troubles in case of rain and humidity. In addition, the dry grass may catch fire and there are chances of short circuits during the operation.
  • Using stones in the switchyard provides protection against the entry of wildlife animals and snakes, lizards, rats etc. in the substation area.
  • Gravel yards prevent the formation of puddles and accumulation of water in the switchyard which is not a good sign in case of high voltage equipment.
  • Pebbles and stones are more shock resistant as compared to grass and sand therefore, it will reduce the vibration in the transformer (caused by Magnetostriction in core) and special cases like earthquakes etc.
  • Stone and gravel increase the resistance of soil which leads to reducing the limit of touch and step potential. It also prevents the growth of small plants and weeds (which cause to reduce the touch and step potential) inside the substation  This way, it reduces the risk of electric shock hazard during general maintenance and operational works.
  • Stone in the switchyard improves the overall working conditions and smooth operation of an electric substation and protection against electric shock in existing of proper grounding systems.

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